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Experience Mosquito® Prime™, the world's highest volumetric flow rate hotend—the ultimate combination of speed and reliability built to save you time and money. Featuring advanced thermal engineering, structural rigidity, and world-class US-based support, Mosquito Prime delivers precise and consistent high-flow extrusion, ensuring high-quality prints every time.
Note: Mosquito Prime is delivered as a kit with your configuration of heaters and sensors pre-installed.
Enjoy a 30-Day Customer Happiness Guarantee with full refund, replacement, or repair options if our products don't meet promised results. Items not manufactured by us are eligible for free returns if they remain in new and unopened condition. Exclusions apply. See terms for full details.
❝Prime took our setup to the next level, delivering incredibly consistent, high-flow extrusion for precision manufacturing. Exactly what we needed for reliable, production-grade output and exceptional quality.❞
Ken - Medical Device Manufacturer
Industry Use Case
Proteor Print advances digital manufacturing in orthotics and prosthetics with its ICARUS Series of 3D printers. From the compact ICARUS LITE to the large-format ICARUS PRO (700 × 500 × 1000 mm build area), these printers enable clinics to expand socket and O&P production in-house. The ICARUS platform pairs with the Mosquito® Prime Hotend to achieve high flow rates and maintain the thermal performance required for fast, reliable fabrication. Together, Proteor and Slice Engineering deliver a scalable, high-performance printing solution for modern O&P production.
Fast and Consistent Extrusion
Mosquito Prime sports a lengthy 61 mm melt zone where filament directly contacts the hot block, allowing for better heat transfer and consistent temperature distribution. Enabled by a unique dual heater configuration of 200 W, Prime melts filament fast for a maximum volumetric flow rate of up to 116 mm3/s, (516 g/hr), with PLA and 64 mm3/s, (280 g/hr) with TPU.
Building on Mosquito’s Legacy
As an extension of the Mosquito line of hotends, Mosquito Prime features a copper alloy hot block rated to 500°C for ultimate material compatibility and a rigid "roll cage" design for enhanced durability. The Mosquito’s signature Bimetallic Heat Break™ ensures efficient thermal isolation of the cold block to prevent filament clogging.
Additional Features and Benefits
Supports up to 2 temperature sensors
Compatible with RepRap, AP3X, and Vase style nozzles (M6 x 1.0 threads with a 7 mm thread length)
Compatible with the Mosquito Magnum+/Prime Convection Shield
What benefits does Mosquito Prime have compared to Mosquito Magnum+, beyond its ~30% greater maximum flow rate?
Prime offers more than increased flow-rate potential. In white papers, we focus on flow-rate potential because it is relatively straightforward to quantify with a test protocol that anyone can execute. When choosing between Magnum+ and Prime for your machine build, consider your application.
For example, when printing objects largely composed of thick, single walls and tall layers (e.g., prosthetics), Prime significantly outperforms Magnum+. Prime’s longer melt zone results in a more consistent temperature of the exiting plastic (reduced radial temperature gradient) at extreme flow rates with large-orifice nozzles (Ø1 and greater). Large parts with a dense infill benefit from Prime for the same reason. The plastic has more time to absorb heat in the longer melt zone, and the liquefying filament has a longer path to undergo shear. The shearing action exposes the faster-moving, cooler center to the heat.
Without undue backpressure, the gradually tapered melt zone of the Prime 2.85 hot block enhances shearing, mitigating the cool-center phenomenon that otherwise limits the flow rate potential with Ø2.85 filament.
What limits the flow rate potential of Mosquito Prime 2.85 hotends?
An important consideration with the 2.85 configuration of Prime is that when printing with stiff filaments, commercially available 2.85 extruders generally can’t push the filament hard enough to fully utilize the hotend's flow-rate potential.
The sectional area of the melt zone in our Ø2.85 heat breaks is 2.4 times that of our Ø1.75 heat breaks. Therefore, 2.4 times the extrusion force would be required to achieve the same hydrostatic pressure. Most modern commercially available Ø2.85 extruders are based on Ø1.75 extruder designs.
When chasing maximum flow rates with Ø2.85 extruders, a stronger motor or a custom extruder can reduce the hydrostatic pressure gap and enable somewhat higher flow rates than Prime 1.75 hotends can achieve.
How well does Mosquito Prime handle soft, flexible filaments?
Thermoplastic elastomer filaments such as TPU and PEBA with hardness below ~100 on the Shore A scale create a unique interplay between the hotend and extruder in terms of precision and flow rate potential. Mechanical engineering students are taught “you can’t push on a rope.” Well, FFF involves precisely pushing filament, and soft filaments behave like ropes when you push on them: they bulge and buckle.
With the right drive wheel pressure on the filament, a filament path with the right amount of clearance, minimal distance between the extruder’s drive wheels and the start of the hotend’s melt zone, and maximum filament diameter (i.e., Ø2.85), surprising precision and flow rates can be achieved with the softest filaments. If you’re building a machine to maximize flow rate with soft filaments, we recommend Ø2.85 filament and a Conduct or ACE variant of Mosquito Prime.
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